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Tilonasec
Industry guide

Warehousing and retail occupational safety guide

Warehouse equipment works well when pedestrian, forklift, loading and outdoor tasks are treated as distinct risk profiles.

In short

Warehouse safety rests on safety footwear, mechanical gloves and - wherever vehicles and pedestrians share space - high-visibility clothing. Order pickers walk several kilometres a day while loaders move pallets, so shoe weight, glove grip and visibility class are decided role by role, not warehouse-wide.

Warehouse employees check high-visibility clothing, safety footwear and material-handling gloves
Floor conditions, vehicle traffic, loading activities and weather together shape the equipment plan. The image is illustrative; selection must be tailored to local working conditions.

Where a good specification begins

What should be clarified first?

Walking many kilometres each day, handling pallets and packaging, vehicle movements and temperature changes all place demands on employees. Procurement must therefore assess weight, grip, visibility and full-shift wearability alongside durability.

Typical risk areas

  • Interaction between vehicles and pedestrians
  • Manual handling and falling objects
  • Prolonged walking
  • Cold, draughts and outdoor precipitation
Tilonasec warehouse specialists review high-visibility clothing and loading equipment beside segregated forklift traffic
Pedestrian and vehicle routes, loading and wearing time together shape the logistics kit.

Show us the work for a more precise quotation

A site photo or short video often explains more than a generic product list. It reveals the floor, working height, machinery and equipment worn together.

Where does the work happen?
Indoors, outdoors, in a wet zone, around vehicle traffic or at height.
How long is it worn?
For a full shift, a short intervention or only one defined work phase.
What is worn with it?
Helmet, eyewear, earmuffs, respirator and harness must remain comfortable and compatible together.

Which starting kit suits each role?

These are procurement starting points, not automatic PPE requirements.

Role Procurement starting point
Order picker Lightweight safety footwear, handling gloves with reliable grip and layerable workwear.
Forklift operator Clothing that does not restrict movement, visibility appropriate to the traffic plan and task-suitable footwear.
Loader Footwear with toe protection and, where required, penetration resistance, plus mechanical hand protection.
Chilled or outdoor area Layered cold- and weather-protective clothing and gloves suitable for low temperatures.

Expert product selection

Recommended products for your first shortlist

Start with relevant, easy-to-compare products selected for this working environment. Prices, availability and technical data are kept up to date.

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Building blocks for the complete solution

Which markings are useful starting filters?

A standard marking can narrow the live product range quickly, but it does not by itself prove that a product is suitable for a particular role.

EN ISO 20345
Basic and additional requirements for general-purpose safety footwear. Match the protection class and optional markings to the floor, task and exposure.
Filter products by this marking
EN 388
Performance tests for protective gloves against mechanical risks. Interpret each level against the actual abrasion, cut, tear and puncture hazards.
Filter products by this marking
EN 343
Performance of protective clothing against rain for water penetration and water-vapour resistance. Consider the layering system, work intensity and wearing time together.
Filter products by this marking
EN 14058
Requirements for protective clothing in cool environments. Temperature, wind, moisture, activity and the complete layering system all affect selection.
Filter products by this marking

Always compare the results with the documented risk assessment, the required performance level and the product’s current EU declaration of conformity.

Plan in three layers

1. Core role kit
Clothing, footwear and basic PPE used on every shift, with size runs and defined replacement triggers.
2. Task module
Additional protection and checks issued for less frequent but higher-risk operations.
3. Reordering plan
Minimum stock, size distribution, seasonality, inspections and documented approval points.

The detailed knowledge behind the decision

Procurement checklist

Before requesting a quote

Better input produces more comparable quotations, a more accurate size run and fewer later changes.

  1. 01 Assess daily walking time and floor surfaces
  2. 02 Size indoor, outdoor and chilled areas separately
  3. 03 Run wear trials with key roles
  4. 04 Forecast seasonal stock and size runs

Frequently asked questions

The questions that come up most often during procurement - the ones the rest of this article does not cover.

Is one safety shoe model enough for the whole warehouse?

Rarely. Pickers need a light model that can be worn through a full shift, while loaders need toe protection and often a penetration-resistant sole. Standardising on one model leaves one role uncomfortable or the other under-protected - both erode compliance.

When is high-visibility clothing mandatory in a warehouse?

Wherever forklifts and pedestrians move in the same space, visibility is not optional. The class (EN ISO 20471 class 1-3) follows from speed, sight lines and lighting: a vest often suffices for slow indoor traffic, but not in a loading yard.

How long does warehouse safety footwear last?

Typically 8-12 months at eight hours a day, but condition decides, not the calendar. Replace when the tread is worn, the toecap deformed or the upper lets water through. A quarterly check is worth it, because people get used to bad shoes and say nothing.

Professional and legal framework

This page supports decision-making. Specific obligations must always be established from current legislation, the local risk assessment and the documentation for the selected product.

Important professional note

The product groups and combinations shown are starting points. They do not replace the employer’s documented risk assessment, PPE issue rules, the manufacturer’s instructions or the decision of a competent occupational safety professional. Always verify markings, compatibility and protective performance in the current documentation for the selected product.

Request a quotation assembled by role

Tell us the headcount, roles, current problem and required deadline. We will help plan trial items, size runs, decoration and replenishment.

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